Hand Tool Rescue
Hand Tool Rescue

Hand Tool Rescue

0.5 Jan 2017
Returning Series

Overview

Tool restorations and rescues. I rescue tools and put them back in the hands of people who can appreciate them.

English
E19

1930s Rotary Jigsaw (Cutawl) [Restoration]

This rotary jigsaw was also known as the Cutawl (Model K8). Based on the age of the motor and the history of patents on this machine, I believe it was made sometime in the 1930s. It had many other cutters available for cutting materials such as metal, wood, leather, fabric, drywall, and essentially anything else that is up to 1.25" thick and softer than hardened steel. This restoration was a lengthly process as the motor needed work as well. I am stunned this motor eventually ran so well. There is zero play in any direction other than back and forth when I move the armature. For a motor that is ~85 years old, I was very surprised to see the bronze bushings having essentially no wear. It's possible they were replaced at one point. After doing research on this tool and talking with some collectors and experts, I learned that there were certain parts that were fragile and prone to damage. The large wheel in the back is attached to the main shaft by a pin that does not go through the centre of the shaft, but is offset. This means that over time, the offset pin allowed the wheel to wear around the shaft and starting wobbling itself to the point of bending/breaking the shaft. I chose not to risk it and left the wheel as is. While looking at a parts diagram of this tool, I decided it was too risky to try and hammer and pry off the rotary mechanism as it's filled with small steel balls and retainer rings. These two things are my enemies. All I do is loose them. The part works completely fine, so there is no reason to mess with it. I could actually see myself using this tool for some applications. It has a very natural feel to controlling the direction of cut and I feel like I could be more accurate with this than a modern jigsaw. Hopefully you get a chance to try one of these out one day!

Jul 20, 2017 23m
E20

1900s Wallpaper Trimmer [Restoration]

This antique wallpaper trimmer tool restoration was surprisingly complex. This trimmer was made by A. Allen & Co. MFRS. in the early 1900s and is the Eclipse model. I believe there were 2 other models called Keystone and Climax, each with single- or double-cutter options. There is very little information on this tool and the company that made it, but instructions and a parts list can be found here: https://mcleodhistory.pastperfectonline.com/archive/1C7F01CA-7F80-4B08-8B04-295338122549 This is the first viewer-submitted tool that I have made. Thank you very much to the donor! I hope to do more in the future. Contact me if you would like to donate a tool. Almost every single part was extremely dirty or rusty and needed to be cleaned, stripped, and repainted. I tried to match the colours as close as possible based on what I found while cleaning each part. I chose to braze the broken part that was going to be under the most stress and used steel-reinforced epoxy for parts that would be under less stress. Ideally, brazing would be used for everything, but I thought exploring some other options would be helpful. There was no need to grind a groove out for the brazing to stick to as the gap was already large enough. There are much faster and cleaner ways of brazing, but I wanted to show that you can do it with limited/inexpensive tools. I really could have used a metal lathe for this project. If I had one, I would have replaced all the rods and turned and taped each one. Maybe one day... I am not sure what the wood used is, as it's soft and lightweight, but does not seem to look like most softwoods. I am excited to see the paint fade and dull a bit as it should help make the tool look closer to its age.

Aug 10, 2017 43m
E21

Antique Forge & Anvil [Rescue]

I had a tough time choosing between a forge restoration and an anvil restoration. I decided to rescue them both instead! The forge was made by Thompson MFG. Co out of Grand Bay, New Brunswick, Canada around the 1920s. It is made of solid cast iron with pipe legs. The clinker breaker was missing and I replaced it with one I had on hand, but I cannot seem to find photos of the original breaker design. Usually the clinker breaker is further into the firepot that what the forge seemed to be designed to use. It is also odd that the firepot doesn't really fit the forge very well. The broken piece for the pipe housing was not worth repairing. Both of these pieces just need to be functional. The anvil was made by Soderfors in Sweden in 1928. I found this anvil with large amounts of torch damage and grinder marks all over it. The hardness of the face was most likely affected by the heat of the torch. Although not shown in the video, the anvil was heated up before it was stick welded. I got a friend to help weld and mill the anvil and that is why there is not too much footage of the anvil being welded. I think it actually came out pretty well, the hardness seems to have stayed about the same, but I am not sure if there is an improvement. The bottom of the anvil was flattened lightly also. The blower is now packed with grease and filled with oil and seems to be running great. Link to the blower restoration is here: https://youtu.be/adJ2PMVg7Hq Can't wait to do some blacksmithing! I just need to find some nice hammers, hardie tools, and a vise to help with the blacksmithing setup.

Aug 25, 2017 23m
E26

Power Hacksaw [Restoration]

This tool restoration was a unique experience. This is a Model 256 power hacksaw was made by L. Krushel & Sons Ltd. (LKS) of Morden, Manitoba, Canada. I am not sure of the age as there is very little information on this saw, but the motor is from the 1960s. LKS was most known for building high quality welders and produced the first 180AMP welder in Canada. The LKS 180AMP welder is still sought after today, but this hacksaw should not be. I was not overly impressed with the build quality on this tool, so much so, that I would probably not use it and I do not want anyone else to use it ever again. That is why I decided not to replace the power switch on this tool. The majority of the hacksaw is made with sections of angle iron welded together. I even had to hammer off the slag from the welds for painting, as it was never done the first time around. It was also odd to see shafts with no bushings or bearings around them for support. I imagine heavy use of this machine would wear out these parts very quickly. There is no way to adjust the feed pressure or to make the cut more straight and square. This must have just been a nice thing to have that would quietly cut metal for further clean-up. I understand that this tool was built in a time when most tools were starting to be made with cheaper materials and methods for competitive reasons. I tried to match the colour as best as I could and applied 3 coats of filler primer, 4 coats of blue paint, and 3 clear coats. I used the snap rings I had lying around as I didn't want to buy whole new sets of them just for this application. With a fresh blade, the saw did cut quite fast, but was not square. If you do come across an old power hacksaw, look for something built better and with adjustment mechanisms. EDIT: The part of the video where it says "Title Text Here" was meant to talk about the old power switch location and why I didn't want to replace it. Also, the bearing was warm while the rod

Nov 26, 2017 29m
E28

Antique Beam Drill [Restoration]

The -40 C/F temperatures made this tool restoration harder than it needed to be. This tool is a beam drill or boring machine made by the James Swan Co. in the early 1900s. I believe this one is the No. 6502 model as it has a solid cast iron frame. An original 1904 catalogue listing is shown here: https://i.imgur.com/e976xJF.jpg. The James Swan Co. existed in Seymour, Connecticut, USA from 1877-1951 and specialized in drilling tools. I decided to replace all wooden parts as they were either rotten or warped. I originally thought these were made entirely of oak, but some maple pieces showed up during the restoration. The original black japanning was almost entirely gone, so every metal piece was de-rusted and painted with 3 coats of filler primer. I was surprised to see black japanning on the semi-circular guides that allow the drill to be adjusted, as the paint would clearly be scraped and worn off from repeated use. The non-cast iron pieces seem to all be a fairly low grade of steel, and may even be wrought iron. The auger bit was severely pitted and definitely needs replacing. I was surprised to see grain structure in the bit, suggesting it may be wrought iron as well. I don't think the auger bit is an original James Swan bit, as those were cast steel and would have been stamped with their logo. I'd like to thank Evaporust for sponsoring this video. Their product definitely came in handy for this tool that was very rusty and pitted.

Jan 11, 2018 29m
E46

1920s Power Hammer [Restoration] (Part 2)

This is a tool restoration I have been wanting to do for a while! It is a A. B. Jardine & Co. power / trip hammer from around the 1920s. These were called "Canadian Giant" hammers as they closely resemble the "Little Giant" hammers made by a different company. Out of the two models they made, this specific hammer is the 25lb model vs the 50lb model. This hammer was $150 in 1920s, so it puts the value at almost $4000 USD in 2018 dollars! I picked this up locally about a year ago with plans to restore it once I had the space. In this video, I take everything apart and inspect all bearing surfaces. The babbitt bearings are in fantastic condition and must have been re-poured at some point recently in its life. The other moving parts of the hammer are not in good condition. Many parts have been poorly welded back together and every single hole is worn out. In this video, all pieces are repaired and bronze bushings are added to all the holes, so this machine is safe to use again. Even the die blocks needed replacing as I cannot trust the welds to hold. You can actually still buy new parts for these hammers since they are so similar to "Littie Giant" hammers, but the parts are quite expensive. The hammer worked well after the rebuild and it will be up to the new owner to make the final adjustments and motor mount. The safety shield is not original so I did not bother restoring it as the new owner may not want to use it anyways.

Dec 19, 2018 33m
E63

Best Japanning Recipe

I test out the top recipes for recreating an antique japanning finish while letting you know what in the world japanning is. I also show you how to japan a hand plane. Recipe: 50% Turpentine 30% Asphaltum/Gilsonite 20% Boiled Linseed Oil Mix together and set aside for at least 24 hours. Check if consistency is like molasses/nutella, and add more turpentine if too thick or more asphaltum if too thin. Wait at least 24 hours after the addition of any further ingredients before use. Once ready to paint, do not stir or shake the japanning as undissolved particles will be at the bottom of the container. Paint on one thin coat and let sit for a few hours before baking. Place painted item in cold oven and set it to 200F for 1hr then let cool. Bake it again at 300F for 1 hr and let cool in the oven. Then bake at 350F and finally 400F for 30 min each, cooling in between steps. If japanning is still not hard after 400F, you can bake at 425F for 1 hr. Once fully hard, you can smooth out the first coat with sandpaper and apply further coats. You can also apply further coats before you bake past 300F, if you think your first coat is smooth enough. You can also choose to not bake this finish at all, but you will have to wait at least 90 days for it to cure. Addition of japan drier to the recipe may make it cure faster. Keep the unused japanning in a container with a tight lid. If the japanning starts to get too thick or hardens, you can always add more turpentine to bring it back to life. I hope to put this out there so more people try the recipe and experiment with it so that we can all get as close as possible to a working recipe.

Aug 1, 2019 40m
E64

Vintage Saw Sharpener [Rescue]

This thing is amazing! It is a Foley Automatic Filer Model 61 from 1954-1958 made by the Foley Manufacturing Co. of Minneapolis, MN. It has the capability to sharpen and joint hand saws, band saws, and circular saws. These sold for around $250 USD in 1954, which is equivalent to $2300 USD in 2019. They were marketed as the all-in-one sharpening solution for running your own sharpening business. This specific unit was generously donated to me from a viewer. This restoration ending up turning into a "rescue" as I decide to keep the original paint and not repaint the tool. Usually, if a tool has more than 90% of its original finish, then I will not repaint it, and that is what happened here. Even though, originally, the tool was not painted very well and painted almost fully assembled, it was still worth saving. I just gave all parts a semi-gloss clear coat to bring back the original luster and prevent future rusting. The only parts that were missing were a set of thumbscrews, a lock nut, and the light attachment. I ended up making the light attachment and had the custom lock nuts remade at the machine shop. The machine was also originally missing the hand saw carriage and bandsaw blade attachment, but luckily, I was able to source the saw carriage from a follower on instagram. The bandsaw blade attachment is still needed, so let me know if you ever find one. Getting the machine set up properly is definitely time consuming, but once perfected the sharpening goes quickly. I would love to use this machine to sharpen some hand saws that I find during my antique tool searches. I know you can use it for jointing saw blades as well, but I did not show that in the video.

Aug 15, 2019 36m
E72

1920s Rare Battery Charger [Restoration]

In this tool restoration I focus on a 900-Sterling Rectifier made by The Sterling MFG. Co. of Cleveland, Ohio. The rectifier was most likely used as a battery charger for radios and cars in the 1920s. From my research, I do no think this exact model is a common tool as the pricing suggests it was around 5% the cost of a Model T in 1922. I believe this is a vibratory reed half-wave rectifier, but I am not 100% sure. This technology was used before vacuum tube diodes became popular. The actually restoration was much more involved than I thought it would be and I was concerned that I would not be able to get this to work once back together. Electrical wiring is not my area of expertise, but a bunch of research helped. I was not able to find an exact patent, but this one was close: https://patents.google.com/patent/US1... I chose to replacing the nickel-plating on some of the brass parts, but not all. I had to remake some bakelite pieces, but was able to revive others in plastic restorer cream. I also chose not to do a clear coat on this tool as the original paint seemed to not be that glossy originally. I would have also liked to rewire the main coil, but I just do not feel comfortable yet tackling that. I really do want to have a try at rewinding an electric motor, but I don't want to practice on something so uncommon. I was VERY surprised that this worked after I wired it back together. It took me about 5 hours of wiring to make sure this was put back together in the exact right way.

Feb 6, 2020 28m
E76

1860s Starrett Food Chopper [Restoration]

The restoration is on the oldest tool I have worked on so far for YouTube. This is a food chopper or hasher patented by L.S. Starrett (of Starrett tool fame) in 1865. It was one of his first patented inventions. You can see the patent here: https://patents.google.com/patent/US4... At the time of production, this was used mainly to dice meat in to smaller pieces at a much faster pace than doing it by hand. The rich or businesses would find this affordable as it sold for $10 USD in 1869, which is equivalent to ~$2000USD in 2020. I found this tool about two years ago and wanted it for my personal collection. Since this piece was not a commission, I was able to do whatever I liked with it during the restoration process. With that in mind, I purposely did not remake any wooden pieces as they had a very attractive pattern on them from years of use. With that decision made, it would look odd to remake the damaged bucket as well, so that was just repaired and left as found. The parts were dunked in Evapo-Rust to reveal what colour and where the original paint was. The only painted part seemed to be the bucket base. The bucket and its base both showed some bright blue paint on the hidden seem where they meet. I am not sure why this colour was there or if it even was paint. The main castings were all cleaned and had their bores enlarged to accept bronze bushings. There was just too much play all over the machine to make sure it functioned properly, so it had to be done. The restoration decisions on this tool were very hard to make as I wanted to respect the age and inventor while also maintaining a specific look. Hopefully I achieved a nice balance of those two. There were MANY different variations of this tool in images online probably due to many production changes over time as the production shifted from Starrett himself to the Athol Machine Co. over time. If someone ever makes a "type study" for this tool, I will be greatly appreciative.

Apr 16, 2020 27m
E78

Hovering Lawn Mower [Restoration]

This restoration is on a 1965 Toro Flymo 19 hovering lawn mower. It was patented in 1963 and you can see the exact patent here: https://patents.google.com/patent/US3... I believe Toro only manufactured this in 1965 before selling the Flymo brand to Electrolux. The hovering action was especially useful for mowing ditches or golf greens. A viewer sent me this lawn mower in 2017 and I am happy to finally get to it. Despite looking like it had been used quite a lot, this Flymo had remarkably clean engine internals. The engine still needed new gaskets as they were most likely contributing to a loss of lubrication, fuel, and compression. I decided to only repaint the parts that were not aluminum or ones that would get hot. Personally, I dislike painting those types of parts. The fiberglass base was the most difficult to restore and I did not get it back to 100% new. I first cleaned it with degreaser and then slowly used a razor blade to scrape off any damaged or discoloured fibres. I then gave it a clear coat of two-component fuel-resistant paint. There were some deeper stains, but it definitely looked much better. This is literally the first time I have had a tool with fiberglass parts. I had all the digital art for the decals recreated by Jeff at [email protected]. He has done a bunch of recreations for me and does a fantastic job. I then had the digital decals printed on vinyl at a local shop. As for the function of this mower...it's amazing! I had way way too much fun cutting my lawn with this and I might just keep using this one from now on. The biggest downside is that you have to carry it to your lawn when it's not on, as it does not have wheels. Luckily, the whole unit weighs 25lbs, so it's relatively light. I am surprised these are not more popular in North America, like they are in the U.K.

Jun 4, 2020 34m
E83

Underwater Pneumatic Reciprocating Saw [Restoration]

These saws were apparently used in bridgework, but also had different saw blades for meat or ice. I believe this one may have been used for ice as the saw blade teeth do not have any set to them. The internal components of the saw were in great condition as they are almost all aluminum and covered in oil. The external steel components were fairly rusted. I rebuilt all the internal components and de-rusted, sanded, painted, and polished the external components. Remaking the decal was difficult as most words were missing and photos online did not give a clear example of what it should. Eventually, I found enough different photos and catalogues that let me piece together the wording (https://imgur.com/pM1qFhp). The digital recreation of the decals was done by Forma Graphics ([email protected]). There was no information whatsoever on how much air was needed to run this specific saw. All I could find was an advertisement of a similar later model smaller saw made by Wright that mentioned 60CFM at 80-100psi, so I decided to rent a 70CFM compressor and hope for the best. Unfortunately, it wasn't enough and the saw did not cut well through wood. The fact that the teeth had no set also may have made things worse. My guess is that this needs 100-150CFM to function properly. You can see parts of the saw explode out the front of the saw during the first test. The rod that the springs slide onto snapped in two and needed to be completely remade before the saw would function again. You can see on instagram (https://www.instagram.com/handtoolres...) how I remade that part out of tool steel. I also wish I could have tested this in some nice clear water like a pool, but all of those are now closed, and the saw spits out an INSANE amount of oil to function. I am really excited to add this saw to my collection as it is not common and sounds absolutely amazing when in use!

Oct 1, 2020 23m
E84

Swing Saw [Restoration]

This restoration was on a 1940s "The Model" swing saw made by Irvington Machine Works of Portland, Oregon, USA. I was unable to locate a specific patent related to this saw, but swing saws were popular even in the late 1800s in sawmills and lumber yards for quick cross-cutting. The swing saw was sent to me by a viewer after he purchased it in an auction in Minnesota, USA. Once I saw it, I knew I had to have it. The danger level is too high for it not to be mine! For this restoration I needed to remake a brass angle indicator through acid etching. I also had to create a custom bushing for the saw blade as the saw arbour is an odd size. The machine tags on both the saw and the original electric motor were left alone with only a little clean-up. All other parts were completely disassembled, de-rusted, sandblasted and painted. The saw arbour had more modern roller bearings whereas all other bearing surfaces used babbitt. Luckily they all seem to be in good enough shape as to not need repair or replacing. The new saw blade for this tool is one with a negative rake. This means the teeth of the blade are hooked in a backwards direction in relation to the the direction of spinning. Negative-raked teeth on circular saw blades are the safest choice for swing saws, radial arm saws, and sliding miter saws as they have less of a chance of grabbing the wood and driving saw toward your body and face. Personally, I find this tool to be one of the most terrifying to use out of all the ones in my collection.

Oct 22, 2020 33m
E87

1870s Ornate Inclinometer [Restoration]

This restoration is on an 1870s Davis Level & Tool Co. level/inclinometer. I found this tool years ago, but was intimidated by the amount of work required to restore it, its value, and its age. The level was clearly dropped at some point as almost all edges had some form of damage. The far edges were missing large chunks of cast iron, there was a large crack on one side of the level, and the ornate floral casting portions had multiple cranks within it. Surprisingly, the glass vial was completely intact. The entire level was also coating with silver paint, for some reason. Due to its age and value, I felt like repairing the broken casting with bronze would be a complete eye sore and not appropriate for beautiful of a tool. So I decide to torch weld the cracks used 100% cast iron filler rod. This is an incredibly difficult task, but the only way to ensure the repairs are not visually noticeable. I also decided to use japanning to keep the restoration as authentic as possible. I experimented with spraying japanning out of a pressurized can, which actually worked decently, but definitely needs to be perfected. Furthermore, I decided to use my 1870s metal planer to flatten the welded repairs to replicate the original marks made by a metal planer during its original production. This restoration took me longer to complete than some of my more complicated tool restorations, but I am really happy with how it turned out. Wrenches are now for sale at www.handtoolrescue.com

Jan 21, 2021 26m
E88

1904 Large Screwdriver [Remake]

Screwdrivers and wrenches are now for sale at www.handtoolrescue.com The largest in antique screwdrivery, this screwdriver is based off an 1904 patent by William Ward, but with several modern improvements. These are sometimes referred to as "Perfect Handle" screwdriver due to the name H.D. Smith Co. used for there line of screwdrivers will a similar style. Each screwdriver is made from 1144 steel, is 10.5in/26.6cm long, and weighs 1lb/454g. The square shaft is 5/8in/1.5cm thick. The blade is 1in/2.5cm wide and 1/8in/0.3cm thick. Blade is hardened to 52 Rc. The blade on the screwdriver is now a consistent width, unlike the tapered design of most modern screwdrivers, to assist in removal of countersunk screws. The blade tip also has a hollow-ground design ensuring 1/10in/2.5mm of the tip is parallel, allowing for maximum engagement with the fastener. The handle has been re-positioned so that it is perpendicular with the blade to allow for increased strength when using the screwdriver for prying. The handle has also been designed to encapsulate the handle scales, so that even without brass pins, the scales will stay in place. The square shaft allows you to use wrenches to increase the amount of torque you can apply to the fastener if they are really stuck! This was a major design and production undertaking that took about 2 years of prototyping to finalize. I excited to share this with everyone! Big thank you to @yxecnc as well!

Feb 4, 2021 19m
E91

Patent Remake: 1909 Ratchet Wrench

You can bid to own this wrench here: https://www.ebay.ca/itm/133751872553​ I only made 1 for sale! This patent reproduction is based on a very simple and elegant 1909 patent for a ratcheting wrench by Frederick Walden. You can view the original patent here: https://patents.google.com/patent/US9...​ I always love the patent reproduction videos as they challenge me in ways the restoration videos usually do not. This reproduction forced me to get a dividing head and shaping attachment for the Bridgebort milling machine. I decided to use 4140 for the main ratcheting part of the wrench and both the lathe and the shaping attachment did NOT like that as much as mild steel. Using the shaping attachment was a massive learning experience as I first had to custom make a cutter out of O1 tool steel and then learn how to use the tool itself. After a bit of practice I learned enough to be confident in machining the square hole as perfectly as possible. I am pushing the shaping attachment to well beyond what the limits apparently are so dealing with that was a challenge as well. The handle reproduction was fairly simple with just a couple of bends, but the exactly length of the arm of the handle the engages the ratchet is important as too long or too short will cause the mechanism not to function. I decide not to harden any of the components to match the original design, but the ability to do so is still there if I ever decide to change that! I did decide to make an extra one that I am putting up for sale at auction. I've never done something like that before, so I think it will be fun to see what happens.

May 6, 2021 28m
E92

Rare Antique Fractal Vise [Restoration]

This restoration was on an AMAZING vise that was made by the Mantle & Co., most likely in the 1920s. Very little history remains of that company or this vise they made, but the patent can be found here: https://patents.google.com/patent/US1... If anyone has any information on this special tool, please contact me at [email protected] This vise was found is a fairly poor condition with many holes drilled into it, broken castings, as well as a small jaw missing and swivel base missing. I spent an insane amount of time thinking about how to approach the repairs as I really didn't want to risk doing something that could ruin things further, so naturally I chose the hardest and most risky option; cast iron welding. I wanted to use pure cast iron rods to torch weld the holes in the vise so that the colour match of the repair would be perfect. Any repairs that were not going to be visible, were fixed with brazing. I also completely re-japanned the whole vise with 5 coats of japanning. Making the missing jaw was complicated enough that I had to get the machine shop that makes the wrenches and screwdrivers for me to 3D model it and replicate the part in-house. It turned out amazingly well! A lot of this restoration was spent sanding and lapping mating surfaces to ensure the vise was actually useable and restored to previous working condition. I shall keep this insanely unique vise forever and ever as it is just too interesting to part with! I would like to thank Evapo-Rust for sponsoring this video.

Jun 24, 2021 36m

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